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Star-One has provided EDM services for a large, diverse assortment of over 400 companies ranging from small "Mom and Pop" shops to larger, better known entities.   We've built complete automated gauging systems, cut single-item prototypes and we've made small-batch production runs of low-volume components and assemblies where tooling costs would be too great using conventional manufacturing methods.   Some of our more interesting projects that illustrate our capabilities appear below.

Example of CAD rendering for a job Example of completed job component
We created the above 3-d rendering of a D-2 steel forming die for a stamping press from blueprints provided by the customer.   The part was CNC machined, heat-treated, ground, wire EDM'd and conventional EDM'd.


Example of CAD rendering for a job Example of completed job component
Our advanced 3D modeling software allows us to quickly manipulate complex data and program our machines.   This part was machined on one of our steep taper wire EDM's using multiple surface 5-axis programming.   All wirecut surfaces were done with one program in a single setup.


Example of CAD rendering for a job Example of completed job component
This detail required steep 4-axis wire EDM, plus 3D machining on the electrode and linear axis die sinking.


 

From design concept to finished part, we have what it takes to meet your most demanding EDM requirements.